Custom Injection Molding

Custom Injection Molding

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Bright, open working spaces.

Robotic Part Handling

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Robotic Part Handling

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Laszeray manufactures a wide range of custom injection molded components from nearly any type of engineered plastic resin. We’re able to process more than 250 different materials. Our facility and staff can handle any job from low volume, short runs through full production runs of millions of units. Customers can achieve a wide range of size and complexity by taking advantage of Laszeray’s precision systems, as well as our expertise in manufacturing appearance parts and specialized expertise in molding of Eastman Tritan™ co-polyester.

Our highly automated equipment utilizes robotic part handling, trimming, and pad printing to ensure quality and consistency. Secondary operations such as ultrasonic or spin welding, labeling and kitting offer additional value to our customers.

We focus on client relationships and quality production. Our state-of-the-art manufacturing facility houses not only injection molding presses, but also an in-house tool shop for the production and ongoing maintenance of molds. We have engineering talent to conceive and produce top quality designs, manufacturing capabilities to develop, and warehouse storage space to maintain customer inventory.

LASZERAY’S CAPABILITIES INCLUDE:

Injection Molding presses – 65 through 1000 ton

Multi-Shot Molding in 240, 730 & 1000 ton

Insert Molding

Robotic Part Handling

Automated/Robotic Part Trimming

Over Molding

Technical:

Multi-Shot Molding

The two or three-shot injection molding process itself is relatively simple – one material is injected into a mold in order to make the initial section of the product, followed by a second or even third injection of different materials that are compatible with the original material. One machine cycle reduces the number of required product runs, while allowing for larger quantities, consequently reducing labor. It ensures strong bonds between materials without the need for further assembly resulting in improved esthetics, ergonomics and durability. It’s efficient, cost-effective and produces higher quality and product versatility.

Insert Molding

Insert molding incorporates highly advanced equipment to develop innovative, complex products through the process of molding or forming plastic parts around other, non-plastic parts, or inserts. The inserted component is most commonly a simple metal object, however, non-metal materials can also be used as well. This process also allows for flexibility in various markets and incorporates partner technology to produce accurately designed plastic parts.

Robotic Part Handling

Robotic Part Handling entails putting parts through an assembly process and the transferring, feeding or removing of parts or tools from machines. End-users utilize robots to improve throughput, quality, flexibility and consistency while removing employees from potentially hazardous jobs. Robotic part handling helps in quick changeovers from one product to the next, can handle a high mix of products and adjust to throughput demands. Robot technologies are increasingly being used for optimum precision and production during manufacturing.

Automated/Robotic Part Trimming

Automated/Robotic Part Trimming is a material separation process that takes place when a router bit, attached to a high-speed automated routing spindle on the end of the robot, is driven into a part and robotic router head is guided along the area to be trimmed consistently with clean edges and to a predetermined depth. Part trimming delivers flexibility, productivity, safety, quality and cost-competitiveness to greatly enhance production results.

Over Molding

Over molding is a process which combines two or more molded plastic or elastomer parts into a single finished product. In the over molding process, the base layer part is molded first, then the additional plastic layers are molded over and around the original part. This creates customizable solutions to perfectly match the unique mold specs and specific needs of the over molding project.